Design & Construction for Ingredient Manufacturing

Ingredients

Engineering excellence for ingredient manufacturing facilities

Whether you’re working with dry powders, liquids, or flavor systems, we understand the intricacies of ingredient handling, batching, and blending. Precision is critical because even the smallest formulation error can compromise product quality. Mitigating cross-contamination is crucial to keeping your product safe for consumers. That’s why our facility designs prioritize batching accuracy, automation, allergen separation, and sanitary design, all while building in the flexibility to scale as your business grows.

Specialties

  • Colorings
  • Dietary fiber
  • Protein powders
  • Emulsifiers, fats, oils
  • Flavors, seasonings, spices
  • Flours, grains, and pasta
  • Fruit, vegetable, nuts
  • Sweeteners

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Ingredient Expertise

Ingredient Manufacturing Technical Expertise

  • Bulk material handling and storage
  • NFPA combustible dust compliance
  • Dust mitigation
  • Batch and continuous processes
  • Metering and scaling
  • Mixing and blending
  • Particle size reduction, milling, grinding
  • Particle size classification and screening
  • Baking, drying, and roasting
  • Pasteurization
  • Extraction, distillation, concentration
  • Filtration or separation
  • Allergen separation
  • Fermentation, enzymatic reactions
  • Flavor and additive integration
  • Automated controls
  • Filling, packaging, material handling
Gary Mistalski

Gary Mistalski

Junior Partner and Process Team Lead

Gary leads the process teams at Dennis Group’s Springfield and Toronto offices. With over two decades of experience, he has worked extensively in ingredient handling and processing, particularly with dry materials requiring compliance with NFPA combustible dust standards.

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